Case Study:
R&D Facility Dry Room Integration
Size: 1,875 ft²
Location: Montreal, Canada
Timeline: 7 months
Overview
Airtho partnered with an R&D organization in Montreal to deliver a high-performance dry room that could be seamlessly incorporated into a mixed-use facility. The project required a fast design turnaround, an energy-efficient mechanical approach, and a structural strategy capable of supporting the unique demands of a full dry-room system—without burdening the existing building.
Challenge
The client needed a fully engineered dry room solution on an accelerated timeline while maintaining strict environmental conditions. Space limitations, the mixed-use nature of the facility, and structural load constraints presented additional design considerations.
Solution
Airtho engineered a dry-room system that maximized both performance and constructability:
Energy-Efficient Mechanical Design: Placing the desiccant dehumidification unit (DHU) directly on top of the room allowed for an efficient duct layout. Combined with high-efficiency terminal HEPA filters, the final design delivered exceptional performance with only 2.5 inches of total external static pressure.
Accelerated Delivery: Airtho provided a complete submittal package within two weeks and delivered all room components within three months of the purchase order—supporting the client’s aggressive project schedule.
Superior Structural Strategy: The SuperSteel™ system carried all critical loads associated with the dry-room package, eliminating the need for building upgrades. To enhance long-term serviceability, access to the walkable plenum was aligned directly with the existing second-floor offices.
Results
Highly energy-efficient mechanical performance
No building structural upgrades required
Streamlined access for ongoing maintenance
Rapid design and delivery supporting a fast-track schedule