Case Study:

R&D Facility Dry Room Integration

Size: 1,875 ft²

Location: Montreal, Canada

Timeline: 7 months

Overview

Airtho partnered with an R&D organization in Montreal to deliver a high-performance dry room that could be seamlessly incorporated into a mixed-use facility. The project required a fast design turnaround, an energy-efficient mechanical approach, and a structural strategy capable of supporting the unique demands of a full dry-room system—without burdening the existing building.

Challenge

The client needed a fully engineered dry room solution on an accelerated timeline while maintaining strict environmental conditions. Space limitations, the mixed-use nature of the facility, and structural load constraints presented additional design considerations.

Solution

Airtho engineered a dry-room system that maximized both performance and constructability:

  • Energy-Efficient Mechanical Design: Placing the desiccant dehumidification unit (DHU) directly on top of the room allowed for an efficient duct layout. Combined with high-efficiency terminal HEPA filters, the final design delivered exceptional performance with only 2.5 inches of total external static pressure.

  • Accelerated Delivery: Airtho provided a complete submittal package within two weeks and delivered all room components within three months of the purchase order—supporting the client’s aggressive project schedule.

  • Superior Structural Strategy: The SuperSteel™ system carried all critical loads associated with the dry-room package, eliminating the need for building upgrades. To enhance long-term serviceability, access to the walkable plenum was aligned directly with the existing second-floor offices.

Results

  • Highly energy-efficient mechanical performance

  • No building structural upgrades required

  • Streamlined access for ongoing maintenance

  • Rapid design and delivery supporting a fast-track schedule

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